What can excessive vibrations during concrete consolidation lead to?

Excessive vibrations during concrete consolidation can indeed lead to segregation of the concrete mix. Segregation occurs when the heavier components of the mix, such as coarse aggregate, separate from the finer materials, like cement paste and sand, due to the energy imparted by the vibration. This can result in an uneven distribution of materials within the mix, ultimately compromising the integrity and strength of the finished product.

When concrete is vibrated too intensely or for too long, it can cause the lighter components to rise to the surface while the heavier aggregates sink, leading to a non-homogeneous mix. This can negatively impact the performance characteristics of the concrete, such as its workability, strength, and durability once it has set and cured. Therefore, it's crucial to apply the right amount of vibration for consolidation to ensure the materials remain well mixed and properly distributed throughout the concrete.